Augmented Consultancy Services, designed to quickly deliver desired industrial outcomes.

Our cutting-edge digital twinning tools, our unique set of scientific and operational expertise support our clients throughout the entire industrial life cycle.
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From factory design, to ramp-up to daily operations, we have you covered

We deliver augmented consultancy services, leveraging our comprehensive expertise and the innovative use of digital twin technology, to deliver fast, effective, and optimal results.

After our engagement, clients can opt to continue using the digital twin as a Software-as-a-Service (SaaS) solution.
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STRATEGY ROADMAP

To achieve strategic factory transformation

Optional : Digital Twin as SaaS

FACTORY DESIGN OPTIMIZER

To maximize the production and achieve optimal manufacturing

Optional : Digital Twin as SaaS

RAMP-UP ACCELERATOR

To minimize time and costs and timely deliver market

Optional : Digital Twin as SaaS

OPERATION C&C PERFORMER

To get you to specific ambitious targets

Optional : Digital Twin as SaaS

STRATEGY ROADMAP

  • Assess factory performance against industry standards

  • Identify levers of improvement and prioritize workstreams

  • Create a detailed action plan and cost breakdown for the future state

  • Utilize digital simulation to confirm the chosen scenario, with an option for continued SaaS use

Benchmark the Existing State

An assessment to identify and strategize the appropriate transformation levers for your factory.

We begin by describing the current operations and layouts of your factory. Our team evaluates the maturity and overall performance of the factory across five key levers and compares them to industry standards: Operational Excellence, Automation, Industry 4.0, Organization, and Layout & Footprint.  
We identify and estimate opportunities for improvement by establishing "best-in-class" benchmarks.

Identify and Estimate Opportunities for Gains

Our holistic analysis of the five key levers helps us create a future Value Stream Map (VSM). We then select the best options and develop a detailed action plan, prioritizing initiatives.
We thoroughly estimate the costs and benefits of the proposed transformations, including time and financial impacts.

Establish a transformation roadmap, simulate

Our team creates a cost breakdown for the future state and develops a comprehensive transformation roadmap to guide your factory towards its strategic goals.

Our unique tech-based approach provides the clients with the option of confirming the selected scenario through a digital simulation.

After our engagement, clients can opt to continue using the digital twin as a Software-as-a-Service (SaaS) solution.
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FACTORY DESIGN OPTIMIZER

  • Decrease investments and operational costs

  • Define optimal flows and layouts

  • Ensure operational readiness

  • Analyze project financial performance: P&L, ROCE, etc

Best use of your factory's surface

The goal here is to optimize a (future) factory's productivity per m2.
We conduct thorough analyses of processes, flows and layouts to create simulations aimed at achieving production goals while minimizing costs.

Our service includes the sizing and definition of production and logistics areas, identifying relevant tactical KPIs, and providing a comprehensive implementation roadmap.
Additionally, we offer detailed financial analysis, including Profit & Loss (P&L) and Return on Capital Employed (ROCE).

Best Operational Readiness

By conducting a general functional analysis of such new production tool, we provide a step-by-step guidance to the staff to initiate a factory's operation.

We develop a detailed roadmap to start running the factory, covering all essential aspects such as data, flows, inventories, Manufacturing Execution System (MES), HR organization, quality management, production control, scheduling, monitoring, and KPIs.
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RAMP-UP ACCELERATOR

  • Analyze and improve the quality of existing data

  • Define optimal reference parameters to guide ramp-up

  • Guide with specific impact-driven actions during the entire ramp-up phase

Best Readiness at Production Level Zero

To ensure production goals are met on time and costs are minimized, we analyze existing production data and new data generated after line builders.

Our experts examine production flows to identify critical points for the ramp-up phase and determine the optimal reference parameters to achieve scale-up objectives.
We also define KPIs and establish robust monitoring systems to track progress effectively.

Best Factory Ramp-up Operation

We focus on scaling resources and productivity through each phase efficiently. We help making the most impactful decisions by utilizing accurate data insights from our digital twin technology.

Throughout the entire ramp-up phase and on a daily basis, we leverage our digital twin, our expertise and our on-site presence
- to mitigate problems
- to provide daily insights into the potential increases in product output
- to ensure a smooth and successful ramp-up phase.
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OPERATION C&C PERFORMER

  • Reach the needed production Capacity using optimal resources

  • Decrease operational Costs, as flows and resources are optimized

  • Reduce carbo emissios while safeguarding the needed throughput

Best Agility in Production Capacity

The Capacity & Cost (C&C) Performer service is designed to supercharge the manufacturing performance of your plants.

By analyzing production data and flows, and simulating different scenarios, we determine the optimal production setup to achieve our client's throughput and capacity goals.

Best Operational Costs

Our C&C Performer service also focuses on optimizing operational costs to meet your target production costs effectively. We determine the optimal levels of buffers and inventories, optimize the use of operators, and eliminate unnecessary tasks.
By doing this, we generate positive impact on carbon emissions through optimized inventories and use of energy.
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AGILE FACTORY - DispoX

Best Real-Time Operations Management

This is the only Software as a Service offered without a consultancy service. DispoX is best used in steady state manufacturing systems with low product variety and high volumes.
It ensures the best real-time operation management to meet daily production goals and at reduced costs.

3 phases to deploy DispoX

- Data collection, analysis, cleaning and integration
- Modeling, validation and simulation
- Training to users for autonomous use of DispoX

Best Impact-Driven Action Plans

The Agile Factory service focuses on providing the users with the best impact-driven action plans to quickly identify corrective actions to remove bottlenecks.
Thanks to its lightening speed, users simulate and find optimal solutions to any problem and instantly quantify the impact on the overall productivity of the production system.

DispoX allows to implement the most impactful actions as part of continuous improvement. It minimizes downtime with preventive maintenance suggestions and adapt to constantly changing production goals with clear, quantified actions in just a few clicks.
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Achieved results

Our clients have experienced significant improvements, each of them translates into millions of euros.

+15%
OPR
Increased production capacity
-82%
Decreased
inventory
<10 min
Scheduling time
Initial time about 3h
-10%
Less
transports
<5 min
Time to identify best corrective actions
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find out how

Discover our Uses Cases

see all our case studies
see all our case studies
Testimonials

What Our Clients Say

Dillygence’s work demonstrated that with the assumptions previously made during the process study, our factory could not deliver the required production. Dillygence then offered smart suggestions to improve the performance of the factory while drastically reducing inventories and improving the productivity of the factory. Additional benefits of the mission included the centralization and the validation of data, and the summary of the factory’s production flows in a powerful single visual. In addition, its clarity and simplicity also made it the perfect document to be used for internal communication and training. Following this project, we decided to introduce the use of digital twins as a mandatory step in the design of our future factories.

Florian Pallot

Florian Pallot

Chargé de Process Industriels

RATP

Testimonials

What Our Clients Say

In the context of the transformation of the automotive sector and the transition to all-electric, Dillygence has accompanied us from the general functional analysis and today in the construction of our digital twin, essential to the launch and operation of our Gigafactory in Billy-Berclau. What was great about the work we did with Dillygence was the validation of our simulation model, the reduction of inventories - divided by two - the reduction of the lead time, and the improvement the whole Gigafactory flow.

Luc Macherel

Luc Macherel

Industrial-Support Pole Manager

Automotive Cells Company

Testimonials

What Our Clients Say

When you have to manage the performance of fifty or so assembly cells, you cannot do so without having a clear vision of the priorities to be set for your teams, and this often starts with identifying the bottleneck of the factory, which everyone can find with a simple spreadsheet and some operation data. After identifying this bottleneck, the most difficult part is to determine everyone's contribution to the expected improvement. Manufacturing teams need to reduce operating losses, and maintenance teams need to improve reliability, but there are also times when cycle times or buffer sizes need to be reduced, which can require decision-making and financial resources. Today, thanks to DispoX and the sensitivity analysis that is included, we can clearly identify our short-term (reliability and maintainability) and medium-term (cycle time, inventory) action plans. Thank you to DILLYGENCE for this user-friendly tool, which also allows us to visualize our factory’s problems on a daily basis.

Marc Breuillot

Marc Breuillot

Support Tech Press & Body

Stellantis

Testimonials

What Our Clients Say

To introduce a new platform, we went through a major redesign of our factory. Then when the production restarted, we struggled to reach our throughput target. DispoX is an excellent tool for visualizing the impact of actions on the performance of the lines to be improved, identifying, and prioritizing the most impactful actions. It allows you to see what the factory will look like with the improvements made. Examples of proposed actions include cycle time increase, use of overtime, and buffer size optimization... Thanks to DispoX we were able to converge very quickly towards the target. We saved plenty of time and money by implementing the right-sized solutions. DispoX is an even more efficient tool if it is introduced at the factory design stage!

Didier Delsarte

Didier Delsarte

Manager Press welding

Toyota Motor Manufacturing France

They Trust Us

Mesnard Catteau
Automotive Cells Company
Wartner
Tecmaplast
RATP
Constellium
Inowai
Hennessy
SPPP
Le Saffre
Eldim
Cevital
Toyota
Dunlop
NPI France
Stellantis
Motul
Mesnard Catteau
Automotive Cells Company
Wartner
Tecmaplast
RATP
Constellium
Inowai
Hennessy
SPPP
Le Saffre
Eldim
Cevital
Toyota
Dunlop
NPI France
Stellantis
Motul