Our clients have experienced significant improvements, each of them translates into millions of euros.
Dillygence’s work demonstrated that with the assumptions previously made during the process study, our factory could not deliver the required production. Dillygence then offered smart suggestions to improve the performance of the factory while drastically reducing inventories and improving the productivity of the factory. Additional benefits of the mission included the centralization and the validation of data, and the summary of the factory’s production flows in a powerful single visual. In addition, its clarity and simplicity also made it the perfect document to be used for internal communication and training. Following this project, we decided to introduce the use of digital twins as a mandatory step in the design of our future factories.
Chargé de Process Industriels
In the context of the transformation of the automotive sector and the transition to all-electric, Dillygence has accompanied us from the general functional analysis and today in the construction of our digital twin, essential to the launch and operation of our Gigafactory in Billy-Berclau. What was great about the work we did with Dillygence was the validation of our simulation model, the reduction of inventories - divided by two - the reduction of the lead time, and the improvement the whole Gigafactory flow.
Industrial-Support Pole Manager
Automotive Cells Company
When you have to manage the performance of fifty or so assembly cells, you cannot do so without having a clear vision of the priorities to be set for your teams, and this often starts with identifying the bottleneck of the factory, which everyone can find with a simple spreadsheet and some operation data. After identifying this bottleneck, the most difficult part is to determine everyone's contribution to the expected improvement. Manufacturing teams need to reduce operating losses, and maintenance teams need to improve reliability, but there are also times when cycle times or buffer sizes need to be reduced, which can require decision-making and financial resources. Today, thanks to DispoX and the sensitivity analysis that is included, we can clearly identify our short-term (reliability and maintainability) and medium-term (cycle time, inventory) action plans. Thank you to DILLYGENCE for this user-friendly tool, which also allows us to visualize our factory’s problems on a daily basis.
Support Tech Press & Body
To introduce a new platform, we went through a major redesign of our factory. Then when the production restarted, we struggled to reach our throughput target. DispoX is an excellent tool for visualizing the impact of actions on the performance of the lines to be improved, identifying, and prioritizing the most impactful actions. It allows you to see what the factory will look like with the improvements made. Examples of proposed actions include cycle time increase, use of overtime, and buffer size optimization... Thanks to DispoX we were able to converge very quickly towards the target. We saved plenty of time and money by implementing the right-sized solutions. DispoX is an even more efficient tool if it is introduced at the factory design stage!
Manager Press welding
Toyota Motor Manufacturing France
Having an optimized factory design right from the beginning changes everything: it positively impacts carbon emissions, the time-to-market, inventories, invested amount and therefore the overall RoI of the project.
Linking the redesign of manufacturing data with layouts and flows changes everything: data from line-builders are consistent with expectations speeding up the ramp-up, reference parameters are identified, daily scale-up is supervised. It positively impacts the capacity to timely meet throughput objectives.
Preparing optimal manufacturing setup for ramp-up and being able to daily act on most impactful actions changes everything: it enables keeping the plant's throughput at the desired rate, eliminates waste, and meet sales needs more quickly, all at minimal expense.
Tailored to any production environment, this service provides specific guidance to reach manufacturing objectives, or to assist in difficult, multi-dimensional production issues.
Increase production Capacity
Decrease operational Costs
Reduce quality issues
Best used in complex manufacturing environments, it is a digital twin software which empowers decision makers to optimally run the factory, therefore minimizing operating costs and maximising throughput.
Identify upcoming bottlenecks and remediate
Deliver ambitious continuous improvement plan
Decide upon a factual analysis